Cutlery polisher | tcbsopsite

Using Cutlery polisher

Within all are branches we use a cutlery polisher machine to polish the cutlery once it has been washed through the dishwasher.

It is essential that the cutlery is wet or directly coming from the dishwasher, i.e. always damp, when loaded in the dryer polisher
Ensure lid is closed otherwise the polisher will not work due to a safety device
Ensure to keep the corn granules inside the unit topped up

Operation of cutlery polisher:

Lift up the top and check that there are enough granules in the machine (see maintenance section on how to re-fill or change these granules)
Switch on main power supply switch (G) will light up
Press switch (A) to switch on the machine ensuring the cover is down
It will take approximately 30 mins now for the unit to heat up to temperature and be ready to use
When ready the light indicator ok (1) will light up
Now you can start feeding cutlery through the machine through inlet (C) not too many at a time (about 5 – 10 pieces in one go)
A collection tray should be placed under outlet spout (D) to collect the cutlery as it starts to spit out
The cutlery from this point will need fine polishing with a clean cloth before being sent out to the floor

The SAMMIC cutlery polisher uses a UV-C lamp (E) for sanitising both the cutlery and the granules.

Trouble shooting:

Filling polish granules

Switch the machine on. Fill the hopper with the amount of polish granules supplied by SAMMIC through the central cutlery inlet (C). SAMMIC supplies a bag of polish granules with each machine and these are the recommended amounts of polish granules according to the machine model: SAM-3001 3 Kg. / 6.6 lbs. of polish granules.

SAS-5001 and SAS-6001: 5 Kg. / 11 lbs. of polish granules.

If the motor direction of rotation is correct, the product will be distributed evenly in the hopper with an ascending movement. Once the granules have been distributed evenly, switch the machine off.

Change indicator light is on (3)

If the light indicator is on, the polish granules need to be changed. If the light indicator is blinking the UV-c lamp needs to be changed

Cutlery discharge not even

Cutlery jam. In this event: Stop the machine. Lift the top cover. Check for jams in the upward path. If any, remove the transparent cover after loosening the fixing knobs. Clear the obstruction. Be careful when introducing your hands, as there may be sharp items. Replace the cover and fix it with the rubber washers and knobs. The transparent cover should not be left loose, because this would lead to an increase in noise and a possible fatigue fracture of the cover.
The amount of polish granules is less than specified (top up).
The polish granules are very dry and have reduced in volume. This effect is similar to when the amount of polish granules is less than necessary. Use very wet cutlery or add a bit of water to increase the volume.

Granules or dust are coming out of the outlet

Too many polish granules.
The polish granules are very wet and there is too much volume. Stop feeding cutlery and run a drying cycle. With the machine stopped and the cover open, by keeping the on switch (A) button pressed down the light indicator 4 switches on and the drying cycle is selected. Lower the cover and start the cycle by pressing the on switch button (A) again. The machine starts and the granules are heated up to the set temperature. Wait for a few minutes with the machine on and this will stop automatically, ending the cycle. Run this cycle when you think that the polish granules are damp or the machine has undergone intensive use. You should not use this cycle with dry granules. To stop the cycle, just press stop (B) or open the door.
The machine is dirty. Remove the polish granules and clean the machine.

The dryer-polisher is vibrating excessively

Check that the machine stands firmly on the ground.
The wheels and legs are in good condition.
The heater light indicator 2 is lit up but the ready machine light indicator is not switched on.
Check the polish granule temperature. If you notice that it is not heating up, there is a problem with the heater or the wiring.

The UV-C Germicide lamp does not light up

The lamp has burnt out. Change the lamp.
There is a problem in the lamp holder with the heater or the starter unit. Change the lamp holder.
The electronic board does not activate this outlet.

Cleaning cutlery polisher

Nightly clean down of the cutlery polisher

Switch off machine at mains before attempting any cleaning
Use only a damp cloth with detergent to wipe sides and top of machine
Clean up all surrounding areas of any old spilled granules
Ensure floor is dry and clean at all times around cutlery polisher

Change of granule

Due to use and the presence of water and heat, the effectiveness of the granules is reduced.

When the light indicator 3 is switched on, the polish granules need to be changed. The light

indicator switches on after 200 hours. To change the granules, remove used polish granules using a vacuum cleaner. Then pour the amount of polish granules supplied by Sammic into the hopper through the central cutlery feeding hole. To reset the warning, with the machine off and the

door open keep the stop switch button (B) pressed down.

Maintenance of cutlery polisher

Maintenance of the cutlery polisher is important to prolong the life of the machine as well as ensue that it is kept running efficiently at all times with no down time due to repairs etc

It is essential that the cutlery is wet or directly coming from the dishwasher, i.e. always damp, when loaded in the dryer polisher.

Filling polish granules

SAS-5001 and SAS-6001: 5 Kg. / 11 lbs. of polish granules.

If the motor direction of rotation is correct, the product will be distributed evenly in the hopper with an ascending movement. Once the granules have been distributed evenly, switch the machine off.

Change of granule

Due to use and the presence of water and heat, the effectiveness of the granules is reduced.

When the light indicator 3 is switched on, the polish granules need to be changed. The light

door open keep the stop switch button (B) pressed down.

Change of UV-c lamp

Over time and with use the UV-c lamp efficiency is reduced. When the light indicator 3 blinks, it

means that the UV-c lamp needs to be changed. The light indicator starts to blink after 1000 hours.

This special bulb will need to be ordered through head office, so inform your manager who will arrange for one to be ordered then follow instructions that come with the bulb to safely change the bulb.

To reset the warning, with the machine off and the door open keep the stop switch button (B) pressed down.

MAINTENANCE

WARNING! Before cleaning or carrying out maintenance of your dryer polisher, always

unplug it from the mains.

Change of polish granules each time the change light indicator 3 lights up.
Change of UV-c lamp each time the change light indicator blinks.
Due to use and the presence of heat, the polish granules emit dust. You must remove the polish granules and clean the transparent cover, the hopper and the accessible components once every certain period. If the fan or the UV-c lamp are covered in dust, they may not work properly.
Before starting up the machine, check that it is stands firmly on the ground.

Cutlery polisher safety

The cutlery polishing machines used within our branches, although not high risk there are certain safety rules you must take into account, and as in all equipment common sense and care should always be taken.

Safe use of cutlery polisher machine

Always check machines for faults before use.
Never operate the machine unless you have been suitable trained to do so.
Before cleaning or performing maintenance on the machine always unplug from the mains
Beware of loose items of clothing such as sleeves that may get entangled in the machine
When loading cutlery ensure you handle the cutlery with care to reduce the risk of cut-type injuries.
When polishing and putting away cutlery ensure you handle the cutlery with care to reduce the risk of cut-type injuries.
Never put your hand into the machine when running for example if some cutlery became jammed always switch machine off and un plug first, then lift lid to get inside, be careful inserting your hands as there may be sharp items.

Manufacturer's manual